Our CNC machined optical reflectors are precision engineered for applications requiring accurate light control and reflection. Each reflector is manufactured on advanced 5-axis CNC machining centers, maintaining surface profile tolerances as tight as +/-0.01mm to ensure precise optical performance and consistent reflection characteristics across production volumes.
We specialize in custom optical reflectors featuring parabolic, spherical, elliptical, and aspheric surface profiles. Our multi-axis CNC capabilities enable complex curved geometries with integrated mounting features, cooling channels, and alignment references - all machined in single setups for maximum surface accuracy and consistency.
Components are manufactured from aerospace-grade aluminum alloys 6061-T6 and 7075-T6, selected for their excellent machinability, thermal conductivity, and stability. The material provides a lightweight yet rigid substrate for reflective coatings. Mirror-polished surface finish achieves Ra 0.05-0.1um, providing an excellent base for vacuum-deposited reflective coatings including aluminum, silver, gold, and dielectric multi-layers.
Our ISO 9001:2015 certified quality management system ensures consistent quality across every production run. Each reflector undergoes comprehensive dimensional inspection using coordinate measuring machines (CMM) and 3D scanning to verify surface profile accuracy. Surface finish is verified with profilometers and interferometers to ensure optical-grade specifications are met. Complete inspection reports and material certificates are provided with every shipment.
These precision optical reflectors serve applications across LED and HID lighting systems, laser beam delivery and focusing systems, projector and display optical engines, solar energy concentrators, medical and surgical lighting, automotive headlight reflectors, and scientific research instruments. They function as critical optical elements that control light distribution, focus beams, and maximize optical efficiency.
We support your complete optical product development cycle with flexible manufacturing options. Validate designs with rapid prototypes, refine through small batch testing, and scale to high-volume production for commercial lighting and optical equipment. Our experienced engineering team provides DFM feedback to optimize designs for manufacturability, coating compatibility, and optical performance. Fast delivery and consistent quality have earned high customer satisfaction.
Key Features
- CNC precision machining with +/-0.01mm surface profile tolerance
- 5-axis simultaneous machining for complex curved geometries
- Parabolic, spherical, and custom aspheric surface profiles
- Mirror-polished surface finish (Ra 0.05-0.1um)
- Excellent substrate for vacuum-deposited coatings
- Aerospace-grade aluminum 6061-T6 and 7075-T6
- Integrated mounting and alignment features
- ISO 9001:2015 certified manufacturing processes
- Full CMM and 3D scanning inspection
Benefits
- Precision surface profiles ensure accurate light control
- Mirror polish provides excellent coating adhesion and reflectivity
- Lightweight aluminum reduces overall system weight
- High thermal conductivity enables efficient heat dissipation
- Single-setup machining ensures surface consistency
- Complete documentation supports optical system certification
- Scalable production from prototype to thousands of units
Applications
- LED and HID lighting systems
- Laser beam delivery and focusing systems
- Projector and display optical engines
- Solar energy concentrators
- Medical and surgical lighting
- Automotive headlight reflectors
- Scientific research instruments
- UV and infrared optical systems
Why Choose Us
- 15+ years precision CNC machining experience since 2008
- ISO 9001:2015 certified manufacturing facility
- Advanced 5-axis CNC machining centers
- Specialized expertise in optical reflector manufacturing
- Mirror polishing and precision finishing capabilities
- Rapid prototyping: samples delivered in 5-10 days
- Fast delivery with consistent quality
- Complete quality documentation and material traceability
Q: What surface profile tolerances can you achieve?
A: We achieve +/-0.01mm surface profile tolerance on parabolic, spherical, and custom curved reflectors. Surface accuracy is verified using CMM measurement and 3D scanning to ensure optical performance specifications are met.
Q: What surface finish can you achieve for reflectors?
A: We achieve mirror-polished surface finish with Ra 0.05-0.1um through precision CNC machining and post-processing. This finish provides an excellent substrate for vacuum-deposited reflective coatings and maximizes reflectivity.
Q: What reflective coatings can be applied?
A: We coordinate vacuum-deposited coatings including aluminum, silver, gold, and dielectric multi-layers. These coatings are applied by certified optical coating partners to achieve specific reflectivity requirements across UV, visible, and infrared wavelengths.
Q: What reflector profiles can you manufacture?
A: We manufacture parabolic, spherical, elliptical, and custom aspheric reflector profiles. Our 5-axis CNC capabilities enable complex curved geometries optimized for specific light control applications and optical system requirements.
Q: What materials do you recommend for optical reflectors?
A: We recommend 6061-T6 aluminum for most reflector applications due to its excellent machinability, thermal conductivity, and cost-effectiveness. For applications requiring maximum rigidity, 7075-T6 provides superior strength while maintaining good thermal properties.
Q: What is your typical lead time for optical reflectors?
A: Prototype samples: 5-10 days depending on complexity. Small batch (10-100 pcs): 2-3 weeks. Medium batch (100-1000 pcs): 3-5 weeks. Large production (1000+ pcs): 5-8 weeks. Fast delivery and consistent quality have earned high customer satisfaction.
